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POOL CONSTRUCTION TIPS

 WHAT EVERY SALESMAN AND PROJECT MANAGER NEEDS TO KNOW
  • PRESENTED BY
  • Larry Long


  • Long Swimming Pool Steel, Inc.


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          TOOLS OF THE TRADE
  • PLIERS


  • REEL


  • HICKEY BAR


  • BOLT CUTTER
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             COMPONENTS  OF POOL          CONSTRUCTION
  • Engineered steel drawings
  • Raised bond beams
  • Notch raised bond beam
  • Expansive soil
  • Surcharge
  • Pool cover vault
  • NO deck detail
  • 12” spa divider wall
  • 5” spa divider wall
  • Loveseats
  • Beach entry
  • Grotto
  • Skimmer
  • Underwater lights
  • Deep end ramp
  • Shallow end ramp
  • Masonry or wall dowels


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REBAR SPACING


  • The basic steel pattern is #3  reinforcing steel bars tied at 12”throughout


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12” ON CENTER
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          WHAT’S A BOND  BEAM???

  • 1) Where is a bond beam?


  • 2)  In the event a pool settles, the bond beam hold the pool together


  • 3) Why different widths???


  • 4) A place to install perimeter coping


  • 5) How is it dug???
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       TRANSITION BARS

  • What are transition bars????


  • Where do they go????


  • When are they not necessary????


  • 10’ transition bars vs 20’ transition bars
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       RAISED BOND BEAM   VENEERS
  • Raised bond beams can be faced with many different veneers including:


  • River rock
  • Ledgered stone
  • Flagstone
  • Tile
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            NOTCHED RAISED BOND    BEAM

  • In order to have a ledgered stone, rock  or brick veneer, our steel has to be notched  to  allow for the gunite crew to create a shelf for this application
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          TYPICAL LIGHT BASKET
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SKIMMER STEEL

  • Skimmers require Two #3 bars around


  • Drop bond beam under skimmer mouth


  • Install two #3 “Z” bars under skimmer
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      BOND BEAM STEEL



  • ANTHONY AND SYLVAN exclusively uses four #4 bar in their bond beams
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          ENGINEERING FOR   POOLS
  • You must obtain appropriate engineering from a registered civil engineer prior to obtaining permits


  • Pool Engineering, located in Anaheim is the premier provider of this service
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            WHAT IS       SURCHARGE???
  • Simply stated,  surcharge is the increased use of either additional gunite or steel reinforcing for pools with special engineering requirements


  • Examples are:
  • Upslope or down slope condition
  • Freestanding pool walls
  • Pool adjacent to retaining walls
  • Artificial or real rock
  • Raised bond beam
  • And many others…..


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  SHALLOW END DIG   OR???
  • Pools should be dug from the shallow end whenever possible


  • Avoid a deep end ramp


  • Less area for backfill and compaction problems


  • Saves $$$ on excavation, steel and decking phase
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BAR SUPPORTS
  • Bar supports may be made of steel wire, precast concrete or plastic.


  • Precast bar supports are normally supplied in three styles (1) plain, (2) with wires, and (3) doweled.


  • Plain precast concrete bar supports are used to support rebar off the ground.


  • Precast supports with tie wire  (16 gauge) are used to maintain position of the support.


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WHAT IS    CLEARANCE???

  • All steel placed should have a minimum  3” clearance from earth


  • Special engineering tables sometimes require additional  thickness either behind or in front of the steel


  • All the steel tied would make no difference if not properly elevated
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          TYPICAL COMPLETED   PROJECT
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           COMPLETED PROJECT
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             NOTCH BOND BEAM                  FOR  WATERFEATURES

  • Our steel installers cut a horizontal notch in our bond beam for sheer descent water features


  • Sheer descents are installed typically at the top of raised bond beams


  • Sheer descents can not be installed at the “0” bond beam
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SHEER DESCENT
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            ELECTRICAL BONDING
  • Typical Items that require bonding are:


  • All metal with 5’ of pool edge per N.E.C.
  • Pool lights
  • Pool equipment
  • Post straps
  • Wrought iron fencing
  • Window frames
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    STANDARD   REINFORCING BARS
  • Standard specifications for steel reinforcement is published by The American Society for Testing and Materials or ASTM


  • Material used in pools is commonly referred to as #3 or 3/8” bar
  •    BAR SIZE                       AREA       DIAMETER    WEIGHT
  • DESIGNATION                   (IN.2)          (IN)                lb/ft


  •    #3 Rebar                         .375             .11                .376


  •   #4 Rebar                          .500             .20                .668


  •   #5 Rebar                          .625             .31              1.043
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           IDENTIFICATION MARKS

  • ASTM specifications for reinforcing bars require identification marks to be rolled into the surface on one side of the bar to denote the Producer’s mill designation, bar size, type of steel and minimum yield designation.


  • Mil designation usually is a “Letter”


  • Grade 40 bars are required to only have the first three identification marks.


  • No grade mark or grade line for minimum yield strength is required  (Usually reserved for larger bar)
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TYPES OF STEEL

  • S  for Billet-Steel  (A615 /A615M)


  • W for Low –Alloy Steel  (A706 /A706M)


  • I for Rail Steel  (A996 / A996M)


  • R for Rail Steel  (A996 / A996M)


  • A for Axle-Steel  (A996 / A996M)
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SPLICING STEEL
  • Same as lap


  • How bars are connected together


  • Standard lap is minimum 24”
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         WHERE DOES     SURCHARGE GO?

  • Additional steel surcharge typically goes in the radius of pool wall


  • How are engineering tables read


  • Surcharge can be tied with either #3, #4’s or #5 rebar


  • Typically the deeper the pool, the heavier the steel and gunite
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RAISED BOND BEAM
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              RECESSED LADDERS

  • Typically found on commercial pools


  • With loveseats on most residential pools, recessed ladders are not necessary


  • Excavators must notch wall of pool for recessed step treads


  • Steel tyers need to notch their steel back to allow for wall treads
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       NOTCH STEEL FOR        RECESSED LADDER
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         PERIMITER / LINEAL    FOOTAGE

  • Distance around pool where coping is set


  • Same as length of bond beam


  • Important measurement


  • Insures steel, coping, tile, mastic is accurately priced out
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STEEL DOWELS
  • Can be used for the following:
  •    A)  Construction of raised bond beam with masonry wall on beam


  •    B)  Grotto connection or artificial rock tie in


  •    C) Deck connection to bond beam
  •           (Not recommended)


  •    D)  Typically use #3 or #4 rebar
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Spa
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       HYDROSTATIC VALVE

  • 1)  Used to relieve under ground water pressure thru one way valve


  • 2)  Used in water table areas or when there is concern a pool might float
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           SITE PLANS NEED TO    INCLUDE
  • 1)  Finish dimensions  Max length & width
  • 2)  Depth
  • 3)  Size of spa
  • 4)  Length of spa divider wall
  • 5)  Thickness of spa wall
  • 6)  Location of raised bond beams including footages sold and what type of veneer
  • 7)  Size and location of sheer descents
  • 8)  Location of pool and spa lights
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      SITE PLANS NEED TO        INCLUDE CONTINUED
  • 9)  Note skimmer location (Not in raised bond beams)
  • 10)  Indicate shallow end or deep end ramp
  • 11)  Site plan needs to be scaled accurately
    12)  Anticipated type and quantity of trash loads
  • 13)  How many hours additional grading
  • 14)  Will there be additional soil generated from grading that needs to be hauled  offsite




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 NON EXPANSIVE VS EXPANSIVE SOIL

  • Non expansive soil is considered sandy, decomposed granite or rock


  • Expansive soil is adobe or clay


  • Soils that you add water to and they shrink and expands when it dries
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              HIGHLY EXPANSIVE     SOIL

  • Soil is rated per Equivalent Fluid Pressure (EFP)


  • The higher the index the more expansive the soil


  • Pool Engineering highly expansive plans are:
  •                 PLAN #          EXP SOIL INDEX
  •       #206                      60  pcf
  •                                       #207                      70  pcf
  •        #208                      85  pcf
  •        #210                     100 pcf
  •        #212                    125  pcf


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NO DECK DETAIL
  • Utilized where pool has “NO” deck or minimum concrete decks


  • Requires bond beam to be trimmed differently  (L.A. County)


  • Requires Six #4 bar’s in box beam (L.A. County)


  • Requires additional steel reinforcing depending on depth
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     SPA DIVIDER WALL
  • Walls can be any thickness, depending on look trying to be achieved


  • Typical gunite width thickness is 5” and requires single curtain steel


  • Walls greater than 5” require double curtain steel


  • Walls can be stepped for ledgered stone


  •  Walls can be veneered with many types of  material   including  tile, stone, rock, stucco


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         POOL REMODELING

  • Gunite construction makes major renovations possible


  • Typical remodeling can involve:


  • Adding a spa
  • Changing depth
  • Adding raised bond beams
  • Adding loveseats or beach entry
  • Changing size and shape of pool


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DOUBLE CURTAIN SPA WALL
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DOUBLE CURTAIN SPA WALL
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        LOVESEATS / ENTRY   STEPS
  • Loveseats finish 18” of water


  • Seats are constructed to finish 18” wide


  • Leaving soil where ever possible minimizes gunite charges


  • Steel tied for deep end loveseats, shallow end not necessary
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          NEGATIVE EDGE WALL
  • Same as infinity wall


  • Gives the illusion pool is constantly overflowing


  • Water drops into collection basin


  • Some examples of this
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NEGATIVE EDGE
OVERFLOW WALL
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     FOOTING / KEY

  • What are footings???


  • When do they become necessary??


  • What is distance to daylight requirement?
  •     10’0” minimum or 20’” maximum
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CATCH BASIN
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     POOL COVER BOX

  • Primarily used on rectangular pools


  • Pool must be exact rectangle


  • Can be constructed with either gunite or redwood


  • Can be constructed to accommodate freeform
  • Pools


  • It is possible to have automatic covers on pools with raised bond beams or negative edge walls




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The End
  • If you have any questions, please contact us at:


  • 714-524-8172 Office
  • 714-632-7757 Fax


  • Email:  Larry@LSPSinc.com


  • THANK YOU J